Real-Time Energy Management System (EMS)
Architected an end-to-end industrial IoT telemetry and energy management platform for Uno Minda manufacturing facilities across India. Engineered a NestJS microservices backend streaming real-time sensor metrics into MongoDB time-series stores and Redis pub/sub channels. Built live interactive monitoring dashboards in React, providing plant engineers and executive leadership with instant visibility into energy consumption, automated load surge alerts, and automated reporting.
- ▹ Engineered WebSocket + Redis Pub/Sub stream telemetry processing 14,000+ data metrics per minute across multi-plant facilities.
- ▹ Built automated anomaly detection engines triggering instant VPN-secured alert notifications to operational supervisors.
- ▹ Optimized time-series database indexing, reducing reporting aggregation latency by 75% for executive analytical dashboards.
Enabled 24/7 real-time tracking across manufacturing facilities, eliminating peak-load surcharges and delivering actionable energy analytics to C-level stakeholders.